Polaris Ranger Fuel Pump Replacement Guide

by finn

Do you own a Polaris Ranger? If you’re like most people, you use your Ranger for hunting, fishing, or just general outdoor recreation. It’s a tough and reliable vehicle that can handle whatever you throw at it. But even the toughest vehicles need occasional maintenance and repair.

That’s where we come in. We’re experts in polaris ranger fuel pump replacement, and we can help you get your Ranger back up and running quickly and easily. We have all the parts and tools you need to do the job yourself, or we can do it for you if you prefer.

Polaris Ranger Fuel Pump Replacement – Steps

If you’re the owner of a Polaris Ranger, then you know that it’s a tough and reliable vehicle. But even the toughest vehicles need occasional maintenance and repair. That’s where we come in. We’re experts in Polaris Ranger fuel pump replacement, and we can help you get your Ranger back up and running quickly and easily.

#1 – Prep Your Ranger

As with any mechanical project, it’s important to prep your vehicle before beginning. This means parking your Ranger on level ground and engaging the emergency brake. You should also disconnect the negative battery cable to prevent shorts as you work.

If you have a crew cab model, you’ll need to remove the rear seat bottom and plastic trim panel. For standard cab models, you can skip this step.

#2 – Locate the Fuel Pump

The fuel pump on a Polaris Ranger is located under the driver’s side floorboard. To access it, you’ll need to remove the gas tank. On crew cab models, this will require disconnecting the rear wiring harness and removing the front seats. Standard cab models will have a different fuel pump location, under the front passenger seat.

For both styles of Rangers, start by disconnecting the negative battery cable and removing the gas cap. Next, disconnect the fuel supply and return lines from the tank using a line wrench. Finally, unbolt the tank straps and carefully lower the tank.

On crew cab model Rangers, you’ll need to disconnect the rear wiring harness at this point and remove the front seats before proceeding.

Standard cab models will have the fuel pump located under the front passenger seat. To access it, simply fold the seat forward and remove the floorboard panel.

#3 – Remove the Old Fuel Pump

Once you have access to the fuel pump, it’s time to remove the old one. Start by disconnecting the electrical connector and any grounding wires. Then, use a line wrench to loosen and remove the supply and return lines from the pump.

With the lines disconnected, you can now unbolt the pump from its mounting bracket using a socket wrench.

Be sure to keep track of all the hardware as you remove it, as you’ll need to reuse it when installing the new pump.

#4 – Install the New Fuel Pump

With the old fuel pump removed, it’s time to install the new one. Start by attaching the new pump to its mounting bracket using the bolts you removed in the previous step.

Next, reconnect the fuel supply and return lines using the line wrench. Be sure to tighten them securely.

Finally, reattach the electrical connector and grounding wires.

#5 – Test the New Fuel Pump

Before putting everything back together, it’s important to test the new fuel pump to ensure it’s working properly. Start by reconnecting the negative battery cable. Then, turn the key to the “on” position without starting the engine.

You should hear the pump running for a few seconds as it pressurizes the fuel system. If you don’t hear anything, check all your connections and make sure the pump is getting power.

Once you’re confident the new pump is working, it’s time to put everything back together.

Conclusion – Polaris Ranger Fuel Pump Replacement Guide

If your Polaris Ranger is having fuel delivery issues, it may be time to replace the fuel pump. Follow the steps in this guide to replace the fuel pump on your Polaris Ranger. You will need a few tools and supplies, including a new fuel pump, before getting started. With a little bit of effort, you can have your Ranger’s fuel system up and running again in no time.

Replacing the fuel pump on your Polaris Ranger is a relatively simple task that can be completed in a few hours. Just be sure to follow all the steps carefully and double-check your work before putting everything back together.

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